Manual d'usuari Yamaha YZF-R6RC Automobile

Manual d'usuari pel dispositiu Yamaha YZF-R6RC Automobile

Manual d'usuari Yamaha YZF-R6RC Automobile

Extractes de continguts

Resum a la pàgina de contingut no. 1

EAS00010YZF-R6R/YZF-R6SRYZF-R6RC/YZF-R6SRCSERVICE MANUAL2002 by Yamaha MotorCorporation, U.S.A.First edition, December 2002All rights reserved. Any reproductionor unauthorized use without the writtenpermission of Yamaha Motor Corporation,U.S.A. is expressly prohibited.Printed in U.S.A.P/N LIT-11616-16-45

Resum a la pàgina de contingut no. 2

EAS00030NOTICEThis manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealersand their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehiclesshould have a basic understanding of mechanics and the techniques to repair these types of vehicles.Repair and maintenance work attempted by anyone without this knowledge is likely to render the

Resum a la pàgina de contingut no. 3

EAS00007HOW TO USE THIS MANUALThis manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensiveexplanations of all installation, removal, disassembly, assembly, repair and check procedures are laidout with the individual steps in sequential order.1 The manual is divided into chapters. An abbreviation and symbol in the upper right corner of eachpage indicate the current chapter.Refer to “SYMBOLS”.2 Each chapter is divided into sections. The current section title

Resum a la pàgina de contingut no. 4

EAS0000812GENINFOSYMBOLSSPEC34CHKADJCHAS56COOLENG78FIELECSymbols 10 to 17 indicate the following.1091011121314151617TRBLSHTG111213141516171819202124The following symbols are not relevant to everyvehicle.Symbols 1 to 9 indicate the subject of eachchapter.1 General information2 Specifications3 Periodic checks and adjustments4 Chassis5 Engine6 Cooling system7 Fuel injection system8 Electrical system9 Troubleshooting222325Serviceable with engine mountedFilling fluidLubricantSpecial toolTightening to

Resum a la pàgina de contingut no. 5

EAS00012TABLE OF CONTENTSGENERAL INFORMATIONSPECIFICATIONSPERIODIC CHECKS ANDADJUSTMENTSCHASSISENGINECOOLING SYSTEMFUEL INJECTION SYSTEMELECTRICAL SYSTEMTROUBLESHOOTINGGENINFO1SPEC2CHKADJ3CHAS4ENG5COOL6FI7ELEC8TRBLSHTG9

Resum a la pàgina de contingut no. 6

CHAPTER 1GENERAL INFORMATIONMOTORCYCLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1VEHICLE IDENTIFICATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . 1-1MODEL LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .OUTLINE OF FI SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F

Resum a la pàgina de contingut no. 7

ENGINE OIL LUBRICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30LUBRICATION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31CABLE ROUTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37CHAPTER 3PERIODIC CHECKS AND ADJUSTMENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROLSYSTEM .

Resum a la pàgina de contingut no. 8

CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ADJUSTING THE FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . .ADJUSTING THE REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING THE BRAKE FLUID LEVEL . . . . . . . . . . . . . . . . . . . . . .ADJUSTING THE REAR BRAKE LIGHT SWITCH . . . . . . . . . . . . .CHECKING THE FRONT AND REAR BRAKE PADS . . . . . . . . . . .CHECKING THE FRONT AND REAR BRAKE

Resum a la pàgina de contingut no. 9

FRONT AND REAR BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FRONT BRAKE PADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REAR BRAKE PADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REPLACING THE FRONT BRAKE PADS . . . . . . . . . . . . . . . . . . . . .REPLACING THE REAR BRAKE PADS . . . . . . . . . . . . . . . . . . . . . .FRONT BRAKE MASTER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . .REAR B

Resum a la pàgina de contingut no. 10

REAR SHOCK ABSORBER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .HANDLING THE REAR SHOCK ABSORBER AND GASCYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DISPOSING OF A REAR SHOCK ABSORBER AND GASCYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REMOVING THE REAR SHOCK ABSORBER ASSEMBLY . . . . .CHECKING THE REAR SHOCK ABSORBER ASSEMBLY ANDGAS CYLINDER . . . . . . . . . . . . . . . . . . . . .

Resum a la pàgina de contingut no. 11

VALVES AND VALVE SPRINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REMOVING THE VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING THE VALVES AND VALVE GUIDES . . . . . . . . . . . . . . .CHECKING THE VALVE SEATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING THE VALVE SPRINGS . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING THE VALVE LIFTERS . . . . . . . . . . . . . . . . . . . . . . . . . . .INSTALLING THE VALV

Resum a la pàgina de contingut no. 12

OIL PAN AND OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .REMOVING THE OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING THE OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING THE RELIEF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING THE OIL DELIVERY PIPE AND OIL PIPE . . . . . . . . .CHECKING THE OIL STRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKI

Resum a la pàgina de contingut no. 13

CHAPTER 6COOLING SYSTEMRADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1CHECKING THE RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3INSTALLING THE RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5CHECKING THE OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . .

Resum a la pàgina de contingut no. 14

CHAPTER 8ELECTRICALELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1CHECKING SWITCH CONTINUITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3CHECKING THE SWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4CHECKING THE BULBS AND BULB SOCKETS . . . . . . . . . . . . . . . . .TYPES OF BULBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING THE CONDITION OF THE BULBS . .

Resum a la pàgina de contingut no. 15

FUEL PUMP SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .FUEL PUMP SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .CHECKING THE FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-468-468-478-488-50SELF-DIAGNOSIS . . .

Resum a la pàgina de contingut no. 16

UNSTABLE HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5FAULTY LIGHTING OR SIGNALING SYSTEM . . . . . . . . . . . . . . . . . . .HEADLIGHT DOES NOT COME ON . . . . . . . . . . . . . . . . . . . . . . . . .HEADLIGHT BULB BURNT OUT . . . . . . . . . . . . . . . . . . . . . . . . . . . .TAIL /BRAKE LIGHT DOES NOT COME ON . . . . . . . . . . . . . . . . . .TAIL /BRAKE LIGHT BULB BURNT OUT . . . . . . . . . . . . . . . . . . . . .TURN SIGNAL DOES NOT COME ON

Resum a la pàgina de contingut no. 17

MOTORCYCLE IDENTIFICATIONGENINFOEAS00014GENERAL INFORMATIONMOTORCYCLE IDENTIFICATIONEAS00017VEHICLE IDENTIFICATION NUMBERThe vehicle identification number 1 is stampedinto the right side of the steering head pipe.EAS00018MODEL LABELThe model label 1 is affixed to the frame. Thisinformation will be needed to order spare parts.1-11

Resum a la pàgina de contingut no. 18

FEATURESGENINFOEAS00896FEATURESOUTLINE OF FI SYSTEMThe main function of a fuel supply system is to provide fuel to the combustion chamber at the optimumair-fuel ratio in accordance with the engine operating conditions and the atmospheric temperature.In the conventional carburetor system, the air-fuel ratio of the mixture that is supplied to the combustionchamber is created by the volume of the intake air and the fuel that is metered by the jet used in therespective chamber.Despite the same volum

Resum a la pàgina de contingut no. 19

FEATURESGENINFOEAS00897FI SYSTEMThe fuel pump delivers fuel to the injector via the fuel filter. The pressure regulator maintains the fuelpressure that is applied to the injector at only 284 kPa (2.84 kg/cm2) higher than the intake manifoldpressure. Accordingly, when the energizing signal from the ECU energizes the injector, the fuel passage opens, causing the fuel to be injected into the intake manifold only during the time the passageremains open. Therefore, the longer the length of time the i

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